Falk RAM®
Mixer DrivesBorn and Bred for Mixing Service

Type HM - Ram®Vertical Axis
Helical Mixer Drive
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Type MD - Ram® Vertical Axis
Right Angle Mixer Drive
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Type LB, LH - Ram® Vertical
Axis Parallel Shaft Mixer Drive
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RAM Mixer Drives are engineered and built specifically
to handle the unique and demanding requirements of mixing applications.
RAM
Mixer Drives can handle the tough mixing requirements in industries like food
processing, waste and water treatment, chemical processing, pulp and paper, pharmaceutical,
power generation, and mining.
With a wide range of sizes available, there's a RAM
Mixer Drive for virtually any mixing application. Best of all, every RAM is fully
backed by Rexnord - one of the most trusted names in industry for more than 100 years.
What
Sets RAM Apart is its Unique DesignOrdinary commercial
drives can't stand up to typical mixing requirements -high bending and thrust
loads on the output shaft, reliable round-the-clock operation, and absolutely
no leakage of gear lubricant into the product being mixed.
RAM
is no ordinary drive. It's designed specifically for the rigorous requirements
of mixing service by Rexnord, a company that's been supplying mixer drives for over
40 years.
The unique RAM features that make a difference
include:
-
Large-diameter, high-capacity
output shafts to accommodate the high-bending moment loads common in mixing applications. -
Extended bearing life -minimum 30,000 hours L-10 at
1.25 service factor even at high thrust and moment loads. -
No-leak
drywell design physically separates the oil sump from the output shaft to eliminate
gear oil contamination of your product. -
Rugged
cast or fabricated housings designed to withstand the stresses of mixing while
maintaining accurate gear alignment. -
Helical
and spiral-bevel gearing for quiet operation and high drive efficiency. -
Product flexibility for handling almost any type of
installation. RAM Mixer Drives are available with solid or hollow output shafts,
and can be adapted to top, bottom, or side entry mixing. -
Ratings
equal to or higher than original equipment drives allow you to easily enhance
system performance when replacing your existing drive. -
Excellent
availability lets Rexnord ship an HMX or MDX replacement unit in just 72 hours. .
. 24 hours on an emergency breakdown basis. -
Quick,
direct, drop-in replacement. RAM MDX Series
Mixer Drives are designed for fast, easy, drop-in interchangeability with many
popular Lightning®, Chemineer®, and Philadelphia® units.
Now
you can easily upgrade your existing Lightning, Chemineer or Philadelphia drive
with a quick, bolt-in RAM replacement. Standard interchange adapters provide the
connection.
Custom-engineered adapters are also available to enable
you to easily replace other types and makes of mixer drives.
Unique Moisture & Particulate Protection for
Enclosed Gear Drives (Optional Accessory)
Reduce premature gear drive failure. During the "inhalation"
cycle the AirMax media blocks moisture from entering. During the "exhalation"
cycle the media allows moisture to exit.
Horsepower, Heat, Moisture, and abrasive contamination are constantly working to break down your gear drive lubricant. GMax 6000 is designed to provide superior wear protection in the most demanding gear drive applications. GMax 6000 is a Polyalkylene Glycol based lubricant or PAG. PAG synthetics have exemplary lubricating properties over traditional Polyalphaolefin or PAO Synthetics and mineral oils. The viscosity index of PAG lubricants is double that of PAO lubricants. This means that a PAG will perform much better over the range of operating temperatures experienced by an industrial gear drive.
A
reliable RAM for every mixing needRAM Mixer Drives
are available in three basic size ranges, each with flexible accessories to fit
virtually any requirement.
RAM HMX Mixer Drive
& Accessories For Small-Capacity MixingRAM MDX Mixer Drive &
Accessories For Medium-Capacity Mixing -
Solid/Hollow
Shaft -
Top, Bottom, or Side Entry -
Up to 514 Hp -
Up
to 166,000 lb-in Output Torque -
5.06:1 to 1207:1
Ratios -
Up to 350 Output Rpm RAM
LHXV Mixer Drive & Accessories Parallel-Shaft Drive For Large-Capacity Mixing
-
Solid/Hollow Shaft -
Top,
Bottom, or Side Entry -
Up to 2349 Hp -
Up to 1,060,000 lb-in Output Torque -
5.60:1
to 437.9:1 Ratios -
Up to 310 Output Rpm RAM
LBX Drive & Accessories Right-Angle Shaft Drive For Large-Capacity Mixing
-
Solid/Hollow Shaft -
Top,
Bottom, or Side Entry -
Up to 1083 Hp -
Up to 1,060,000 lb-in Output Torque -
13.95:1
to 357.5:1 Ratios -
Up to 125 Output Rpm
Designed for small-capacity,
tough-duty mixing applications, the RAM HMX is a hollow shaft unit for top or
side entry applications. It incorporates many of the same construction and performance
features found on our medium-and large-capacity mixer drives.
Rugged Cast-Iron Housing
Accepts mixing stresses while
maintaining accurate gear alignment and resisting corrosion.
Convenient C-Face Motor Adapter
This fully registered adapter
ensures fast, positive motor alignment, eliminates hassles with V-belts, sheaves
and guards, and simplifies installation with a flexible coupling.
Mounting Flexibility
Various mounting configurations, including
vertical and horizontal shaft with ASA flange and solid drive shaft options, accommodate
a wide range of applications. All configurations feature a male register for accurate
alignment.
High-Strength Helical Gearing
All-helical
gearing is designed for high efficiency and maximum load-carrying capacity with
reserve strength rating.
No-Leak Drywell Construction
Oil
sump is isolated from output shaft to prevent gear lubricants from leaking and
contaminating the product being mixed.
Optional Stub Shaft
Available with high-strength, alloy-steel
stub shah and coupling hub to easy connect/ disconnect to mixer shaft.
Severe-Duty Seals
Shielded, grease-purgeable upper seals provide
a grease barrier that traps water, dirt and abrasive contaminants before they
can enter the unit and cause damage.
Low-Speed Tapered Bushing/Adapter
Ensures a solid connection
with the mixer shah and allows for easy installation and positive removal of shafts
for various diameters.
Unique Low Speed Bearing Arrangement
High-capacity, spherical-roller, mixer
shaft bearing isolates impeller loads from gearing and provides a high moment
capacity. Tapered roller bearings accept high thrust loads in either direction.
Re-greasable Low Speed Bearings
Upper tapered roller bearing
and bottom spherical roller bearing are grease lubricated and field re-greasable
for easy maintenance. Lower tapered roller bearing is flood oil-lubricated.
Readily Available Replacement Components
Seals, bearings,
and high speed couplings are readily available from your local distributor. Manufacturers
part numbers for these items are published in the HMX Service Manual.
Simple, Positive Lubrication
Sealed, grease-lubricated
upper high-speed and intermediate bearings and flood oil-lubricated lower bearings
reduce oil levels, churning and foaming for cooler operation. Large oil capacity
also helps keep the unit cooler for maximum life. A magnetic oil drain plug is
provided.
Easy Maintenance
Easily
accessible oil fill opening and oil drain plugs let you perform required maintenance
without removing any covers or guards. Standard, automotive-type, quick-check
dipstick allows fast, easy oil checks.
Ideal for medium-capacity
mixing needs, the rugged RAM MDX has been performance-proven through years of
operation in a diverse range of demanding installations.
Rugged Steel Housing
Fabricated steel housing effectively
resists shock loads and stresses associated with mixing applications and maintains
accurate gear alignment.
Large Oil Capacity
Lowers
operating temperatures to help oil retain higher viscosity, extending gear, bearing
and seal life. Auxiliary cooling systems are also available.
Larger, Long-Life, Grease-Lubricated Bearings
With a minimum
L-10 life three times that of standard commercial drives -and in excess of industry
standards for most applications - the upper and lower output shaft tapered roller
bearings withstand high impeller loads and insure maximum life. A grease baffle
on the upper bearing retains grease and prevents it from entering the unit.
Proven High-Hardness Helical Gearing
Engineered to exceed
AGMA standards with a reserve strength rating, the surface-hardened, precision-ground,
long-life helical gears deliver a smooth, strong, efficient power flow. Large
tooth profile provides extra strength to handle high-shock loads.
Precision Spiral Bevel Gearing
Surface hardening and finish
lapping ensure smooth, quiet operation and greater gear efficiency.
Oversized Alloy Steel Alloy
Considerably larger in diameter
than standard drive output shafts, the solid alloy steel shaft has adequate stiffness
to withstand high mixer shaft loads.
Comprehensive Leak Protection
Covers, shims, gaskets and blind-tapped
end cover holes help retain lubricant, eliminate oil leakage and keep contaminants
out to reduce maintenance and downtime.
No-Leak Dry well Low-Speed Construction
A drywall isolates
the low-speed output shaft from the oil sump to prevent lubricants from leaking
and contaminating your product.
Fast, Easy Ratio Changes
With helical gearing contained in the high-speed
head, the RAM MDX gives you maximum ratio flexibility. To change ratios, simply
replace the pinion and gear. For a reduction change, just replace the high-speed
head with optional helical gears readily available from stock.
Optional Hollow Output Shaft
The RAM MDX is also available
with a hollow shaft output connection for direct mixer shaft insertion.
Available
in both right angle and parallel gear drive configurations, the RAM LHXV and LBX
Series Mixer Drives are heavy-duty units designed for the largest capacity mixing
applications.
Rugged Steel Housing
Fabricated
steel housing effectively resists shock loads and stresses associated with mixing
applications and maintains accurate gear alignment.
Large Oil Capacity
Lowers operating temperatures to help
oil retain higher viscosity, extending gear, bearing and seal life. Auxiliary
cooling systems are also available.
External Forced-Lubrication System
An externally-mounted, electric-motor-driven
oil pump with a filter delivers generous, positive lubrication to all gearing
and bearing elements to maximize drive life.
Larger, Long-Life Bearings
With a minimum L-10 life three
times that of commercial drives*and in excess of industry standards for most applications*the
output shaft bearings withstand high mixer propeller loads and insure maximum
life in continuous mixing applications.
Quick Oil Checks
Standard, automotive-type dipstick allows
fast, easy checks of oil level.
Proven Surface-Hardened Helical Gearing
Engineered to exceed AGMA standards
with a reserve strength rating, the surface-hardened, precision-ground, long-life
helical gears deliver a smooth, strong, power flow. Large tooth profile provides
extra strength to handle high shock loads. Efficiency is 98 ½% per mesh.
Precision Spiral Bevel Gearing
Surface hardening with shot
peening in the root area and finish lapping ensure smooth, quiet operation and
greater gear efficiency.
Oversized Alloy Steel Shaft
Considerably larger in diameter than standard
drive output shafts, the solid alloy steel shaft has adequate stiffness to withstand
high mixer shaft loads.
Comprehensive Leak Protection
Covers,
shims, gaskets and blind-tapped end cover holes help retain lubricant, eliminate
oil leakage and keep contaminants out to reduce maintenance and downtime. A standard
magnetic oil drain plug is standard.
No-Leak Drywell Low-Speed Construction
A drywell isolates the low-speed
output shaft(on models with the shaft extension down or with a hollow shaft) from
the oil sump to prevent lubricants from leaking and contaminating your product.
All other shaft extensions feature a twin severe-duty sealing system.
Optional Hollow Output Shaft
The RAM LHXV and LBX are also
available with a hollow shaft output connection for mixer shaft insertion.
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