Mill Products
ENGINEERED
TO BE YOUR BEST
LIFETIME VALUE
GEARING
Advancing quality
 The
Falk name leads the way in the manufacture of ring gears. We design quality in from
the start. Our commitment to consistently employ state-of-the-art techniques for
design, materials and manufacturing processes continually
enhance performance, reliability and overall lifetime value for customers around
the world. We are the only gear manufacturer in the world to offer the total
package... from the gear casting, in-house heat treating and carburizing to
sophisticated gear cutting and precision grinding... all under one roof. Plus,
comprehensive product line and project management expertise allow us to
engineer complete power transmission solutions, which help minimize total cost
of ownership.
Finite element analysis eliminates costly
trial and error. New design concepts are thoroughly analyzed for
structural integrity prior to production. In addition, our proprietary gear
blank “casting” technology contributes to quality and therefore predictability
and reliability. Also, extensive experience with steel, both cast and
fabricated, and Spheroidal Graphite Iron (SGI) helps you get the best material
value for your gear application and performance requirements.
Case carburizing increases surface hardness, and will significantly
improve durability ratings, while extending component life. Our in-house case
carburizing facility – 1.7 m diameter x 5.5 m deep (5.6 ft x 18 ft) – coupled
with ladle-treated, vacuum-degassed forged steels allows you to uprate power
densities, significantly increasing the life of your new or replacement
components. Whether it’s a genuine component, or not, all parts receive the
same thorough technical review and are processed to exacting engineering
specifications.
MAAG gear cutting capabilities up to 14 meters (43.5 ft)
assure that gear teeth are precisely machined to exacting AGMA tolerances and
surface finishes which extend the life of gearing and ensure equipment
availability.
Unmatched collection of inspection equipment – including dimensional,
metallurgical, physical, non-destructive and gear tooth inspection – ensures
that every component meets the world’s most exacting quality criteria... our
own. Here, a fixed centers contact check confirms proper contact on the tooth
flanks of both the girth gear and pinion, assuring optimal system performance.
Complete lifecycle support and after-sale technical services help
optimize component life and value. Gear set audits help you assess the current
performance and condition of existing gears. GearProsm Seminars provide
practical installation and maintenance tips, which help minimize downtime and
assure peak performance. Plus, Falk GMax™ 9000 lubricants are specially
formulated to provide the best wear prevention in the industry... to maximize
ring gear and pinion life. It’s all part of our commitment to deliver
superior value over the life of a power transmission solution.
Request
a Quote -
Download
and print the Request For Quotation (RFQ) form below. -
Complete
the form, filling in all requested information. -
Fax
the RFQ to the location nearest you, located on the top of each form.
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