True Hold ® Low Speed Backstops: How It Works
Backstop Operation
Overrunning
Figure 1 - For over 99% of its operating life
a backstop is in the overrunning mode of operation.
The rollers, roller cage and stop lugs rotate
with the inner cam as a unit since they are connected by the
energizing springs.
The outer race does not rotate since it is bolted
to the end covers, which are held by the backstop torque arm.
While overrunning, the rollers roll on the outer
race and slide on the inner cam ramps. Friction and centrifugal
force tend to lift the rollers off the cam, minimizing contact
and wear (Figure 2).
The
energizing springs stretch during overrunning to provide tension
to the roller cage assembly (Figure 1). This tension keeps the
rollers ready for instantaneous backstopping engagement and
minimizes the relative rotation of the roller cage to the inner
cam.
The stop lugs axially position the roller cage
assembly on the inner cam. They also prevent the roller cage
from rotating too far which would cause the rollers to strike
the upright side of the adjacent ramp. Maximum relative rotation
of the roller cage assembly and inner cam during overrunning
is between .040" and .100", depending on size as limited by
the stop lugs.
Backstopping
Figure
3 - As the rotating shaft stops and attempts to reverse, the
inner cam is instantly stopped by the wedging action of the
rollers in the annular openings between the cam ramps and outer
race.
From the outer race the backstopping torque is
carried through the end covers to the torque arm and the adjoining
superstructure.
Figure 4 - All rollers are engaged simultaneously
since they are positioned by the spring loaded roller cage.
Load
division between the rollers is assured by machining accuracy
of the inner cam ramps, rollers, roller cage and outer race.
As additional backstopping torque is applied to
the inner cam, the rollers will tend to move deeper into the
wedging position, thereby increasing the resistance to slippage.
Relative rotational movement between initial backstopping
engagement at no load to backstopping at full catalog rating
is approximately 1 ½ to 3 degrees.
The torque capacity of the backstop is based on
the tangential friction resistance force at the outer race developed
by the compressive force between the inner cam ramps, rollers
and outer race.
The maximum torque capacity of the backstop is
limited by the Hertzian contact stress at inner cam / roller and
roller / outer race contact points, bending strength of torque
arm, and hoop stress of outer race.
|