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rexnord.com > Power Transmission > Customer Support > Case History > Problem-Solver, Series 5

PROBLEM-SOLVER, Series 5

A mile high, western rendering plant was expanding and had purchased two used centrifuges at a very reasonable price. The drive motors were not included in the package.

The previous owners had used special, high starting capability motors on these centrifuges. The manufacturer was called and they suggested doubling the motor horsepower, if the customer didn't want to use special motors. This created a problem since the starters were already wired for the smaller motors.

Problem Solver


A local Rexnord distributor was called for a quote on the oversized motors and starters. After the customer explained his quandary, our distributor suggested using Falk-Sime fluid couplings with the correctly sized NEMA B design motors.

The distributor checked with the local Falk district sales office on the fluid coupling selections and the correctly sized motors and fluid couplings were at the customer's plant within two hours.


Current Problems

The high starting requirements of the centrifuge were greater than a standard NEMA B motor's capabilities.


Special or oversized modified standard motors are expensive and require long lead times.


V-belt drives don't last long when subjected to repeatedly high slippage starts.


High current draw, at start up, adds to the plants peak demand rate billing.


The True Torque Solution

The fluid coupling allows the use of the motor's breakdown torque to start the high inertia machine.


The fluid coupling will allow use of standard NEMA B motors, properly sized for the running load, NOT the starting requirements.


Fluid couplings limit the starting torque that the drive belts see. A controlled, smooth acceleration assures long component life.


With the use of a fluid coupling, the high current dwell time is much less, saving money.


Implementation

Two True Torque fluid couplings were installed with the proper sized NEMA B design motors. The fluid couplings allow the motor to accelerate to 90% base speed under a reduced load, dramatically limiting current draw. Since the fluid coupling develops torque gradually, the V-belt drive is spared from high starting torques that can cause it to slip.


In addition to the extended start, the customer also benefits from:
-Torsional system dampening.
-Overload protection.
-Local inventory.
-Local factory assistance, if needed.

Let us show you how to get the most value for your purchasing dollar.

 


CONTACT YOUR REXNORD FLUID COUPLING DISTRIBUTOR FOR THE SOLUTIONS TO YOUR POWER TRANSMISSION PROBLEMS.

 

Form 860103


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