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rexnord.com > Power Transmission > Customer Support > Case History > Problem-Solver, Series 3

Problem-Solver, Series 3

Problem SolverAn Eastern Kentucky Mining Concern recently invested heavily In a new coal preparation plant. Knowing well the severe conditions under which the equipment must operate management decided to purchase spare conveyor fluid couplings. Six of the conveyors had been furnished with German made fluid couplings and it was found necessary to purchase five complete couplings to spare these conveyors.

A Rexnord Distributor listened carefully and made some notes.

Current Problems

The conveyor OEM supplied German-made fluid couplings and the User would have to purchase five couplings to spare six conveyors. 

 

If the present type of fluid couplings fail the motors (200HP plus) must be moved and then realigned.

 

The cost of the German style couplings almost forced the user management to abandon their spares program.

The True Torque Solution

Using their gear coupling mount, Falk can spare all the conveyors with a maximum of two fluid couplings.

 

The Falk design will not require motor or equipment to be moved.

 

The spares program was saved and costs were reduced 66% by purchasing Falk fluid couplings.

Implementation

The Rexnord Distributor sold one hollow shaft design (HF31) and one gear coupling design (HF20) to spare six conveyors Five of these conveyors were spared by supplying extra gear coupling hubs bored for the different shaft diameters.

 

An interchangeability chart was produced for the user to use when a breakdown occurs. The Net Result was a $20,000 savings.

 

Let us show how much we can save you.

 

CONTACT YOUR REXNORD FLUID COUPLING DISTRIBUTOR FOR THE SOLUTIONS TO YOUR POWER TRANSMISSION PROBLEMS.

 

Form 850203

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