Falk Steelflex®
Grid Couplings
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Type T10 Close-Coupled,
Horizontal Cover
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The simplest, most cost-effective alternative to gear
couplings.The New Rexnord redefines total coupling
value in the 22,001-8.5 million in-lb (2 501-932 Nm) torque range with Steelflex.
It offers simpler initial installation than gear couplings. The unique "replace
in place" design eliminates the need to move hubs or re-align shafts, reducing
element change-out time. Plus, low initial coast and a guaranteed five-year, no-maintenance
run time- with the use of long-lasting lubricant - assure the lowest lifetime
operating coast in the torque range. For more information, contact your Rexnord distributor.
Or for the representative nearest you, see the Topics area. Longer
LifeTapered grids, made of high strength alloy
steel, are quenched and tempered to spring hardness. The grid surface is then
precision shot peened to compress the surface molecules. The effect is a dramatic
increase in rating, providing reserve strength for longer life or allowing a smaller
size coupling to be selected. This precision technology was originally used in
the production of sophisticated aircraft components. Extended
Maintenance Periods
Now you can install the coupling and lubricate it with Falk Long
Term Grease (LTG) and forget periodic, routine maintenance for
five years. Falk LTG grease was developed specifically for couplings.
It resists the separation of the oil and thickening agent that occurs
in typical greases. The initial use of Falk LTG coupling grease
will eliminate routine lubrication cycles while still providing
the necessary lubrication to the tapered grid.
Quick,
Easy Installation... Replace-In-Place Design The
grid is the wearing member of a Steelflex coupling and it is a fraction of the
complete coupling cost. Tapered grids are accessible through the quickly removable
cover. The replace-in-place design of the replacement grids allows them to be
dropped in without the need to replace hubs or move and realign shafts and connected
equipment as required with gear couplings and many elastomer designs. When coupling-connected
equipment must be moved, the job takes longer and costs a lot more. Equipment
Protection Against Shaft Misalignment The grid
is free to rock, pivot and float within the hub teeth. Generous misalignment capacity
is provided without producing detrimental bearing side loads created by other
coupling types. Equipment Protection Against Shock/Vibratory
LoadsTorsional flexibility is the ability of Falk
Steelflex couplings to torsionally deflect when subjected to normal shock or vibratory
loads, providing flexible accommodation to changing load conditions. Consequently,
the coupling is capable of tuning the drive system. It absorbs impact energy by
spreading it over an increment of time. It damps vibration and reduces peak or
shock loads by as much as 30%. It is a true shock absorber for rotary motion,
relying on the predictable resilience of the steel grid for torsional flexibility. Versatile
Designs Two cover designs are available in the
popular sizes. Standard spacer, piloted, high speed, brakewheel or disc, and controlled
torque designs are also available. Worldwide AvailabilitySteelflex
couplings and component parts, in popular sizes and types, are available from
Falk distribution center stocks, or from our world, wide distribution network
with the largest stock of rough bore, finish straight bore and Taper-lock bushed
hubs of any shaft coupling on the market.
The function of a coupling is to connect two
shafts, plus to protect expensive driving and driven equipment from misalignment,
shock loads, vibration and thrust loads. Protection
Against Shaft MisalignmentThe grid is free to
rock, pivot and float within the hub teeth. Generous misalignment capacity is
provided without producing detrimental bearing side loads created by many elastomer
couplings.
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ParallelThe movement of the grid in the grooves accommodates parallel
misalignment and still permits full functioning of the grid-groove action in damping
out shock and vibration.
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AngularUnder angular misalignment, the gridgroove design permits a
rocking and sliding action of the grid and hubs without any loss of power through
the resilient grid.
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AxialEnd float for both driving and driven members is permitted because
the grid slides freely in the grooves. End float can also be limited to any required
amount by the use of limited end float kits. | Protection
Against Shock Loads, Vibration and Thrust LoadsTorsional
flexibility is the ability of Falk Steelflex Couplings to torsionally deflect
when subjected to normal, shock or vibratory loads, providing flexible accommodation
to changing load conditions. Consequently, the coupling is capable of tuning the
drive system. It absorbs impact energy by spreading it over an increment of time.
It damps vibration and reduces peak or shock loads by as much as 30%. It is a
true shock absorber for rotary motion, relying on the predictable resilience of
the steel grid for torsional flexibility.
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Light LoadThe grid bears near the outer edges of the hub teeth. The
long span between the points of contact remains free to flex under load variations. |
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Normal LoadAs the load increases, the distance between the contact
points on the hub teeth is shortened, but a free span still remains to cushion
shock loads. | |
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Shock LoadsThe coupling is flexible within its rated capacity. Under
extreme overloads, the grid bears fully on the hub teeth and transmits full load
directly. | You might get by without
torsional flexibility, but why take a chance on damaging expensive connected equipment?
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